Label Optimization

Lever

Specifications Optimization 

a

Key Strategies

  • Optimized Label size based on print width of Label Presses)
  • Optimize the  Face Paper as well as the release liner thickness.
  • Reorganize information on the  face of the Label
  • Optimize number of print colors by  using new  Color Separation  technologies

Process

  • Invited convertors  with Higher width presses which results in lower material waste
  • Interacted with Material manufacturers to match existing papers specs with a lower cost alternative 
  • Reduced number of print colors for units used

Saving%

~12%

Material Reengineering

  • New Eco-friendly PET liners
  • Liner Less Labels
  • New High tensile Wet strength papers for Wet Glue labels  with lower GSM
  • Evaluated & tested  new Recyclable PET liners  and moved  multiple SKU’s
  • Introduced Convertors offering new Liner Less technology

~10%

Intelligent Costing / Should Cost Model

  • Should cost calculator linked to input material index
  • Options
  • Monthly review of the costin

TBD

1 comment
  1. Lonny Saggio
    Lonny Saggio
    December 3, 2020 at 8:16 am

    i love this flawless article

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